ENERGY-EFFICIENT THERMAL OIL SYSTEMS

Optimise your heat transfer systems with flexible and strategic energy management!

Innovative process heat solutions with flexheat engineering

Modernise your thermal oil system to match the requirements of the energy and heat transition. Our experts will support you with a detailed system analysis to identify optimisation potential and develop improved concepts. The result: increased energy efficiency, lower operating costs and reduced CO2 emissions. We provide you with practical solutions and implement them through systematic retrofitting of the existing system – for your sustainable and competitive production.

Start your plant optimisation with flexheat engineering!

Challenges with existing thermal oil systems:

High energy losses due to static and inefficient systems

The cost of fossil fuels is rising due to CO2 levies, while at the same time uncertainties in the energy supply are increasing the complexity of industrial production processes.Older thermal oil systems are often rigidly designed and cannot react flexibly to dynamic market changes.These circumstances lead to higher operating costs with low efficiency levels.

Our offer - the flexheat engineering process:

System solutions for sustainable and efficient process heat

The flexheat engineering process begins with a comprehensive potential analysis as the basis for economical and sustainable system optimization. This concept is tailored precisely to your specific requirements and includes both the modernization of existing systems and the integration of new technologies. We combine decades of experience in plant engineering and expertise in flexible primary energy generation to enable strategic energy management.

flexheat engineering uses advanced heat transfer technologies and processes to optimise your system:

Electrification of processes:

Unlock the full potential of renewable energies.

01

Heat recovery:

Utilise waste heat to the maximum.

02

Thermal energy storage:

Decouple energy availability and consumption for greater flexibility.

03

Integration of alternative primary energy sources:

Utilise multiple energy sources flexibly.

04

Upgrading fossil systems:

Modernise your system with hydrogen or biomass as a primary energy source.

05

Control optimization:

Optimised control systems for maximum efficiency through systematic energy management.

06

The flexheat engineering process:

Potential analysis and optimization of your existing system

Step 1:

Submission of the system parameters

  • Schematic as PFD or P&ID
  • Drawings
  • Information on consumer outputs
  • Consumption of primary energy generation: electricity, gas, oil…
  • Plant operation Information (batch or continuous process…)

Step 2:

OPTIONAL Pre-Engineering

  • On-site visit by h11 to inspect the system
  • Quotation preparation for detailed pre-engineering
  • Subsequent invoicing possible when ordering system components to implement the measures in step 4

Step 3:

Potential analysis & concept design

  • Calculation and design based on determined data
  • Creation of customised system diagram
  • Investigation into the integration of flexible energy management 
  • Consideration of alternative primary energy sources
  • Optional: economic efficiency analysis
  • Consultancy possibility for federal funding for energy and resource efficiency (EEW)

Step 4:

Implementation of modernization projects

  • Retrofitting of existing components
  • Integration of new system hardware by heat 11
  • Commissioning and training for plant operation

Get in contact with our energy experts!

Get in touch with us for an energy consultation and take the opportunity to future-proof your existing system.

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    heat 11 GmbH & Co KG

    Otto-Brenner-Strasse 203

    33604 Bielefeld

    Let’s connect:

    T: +49 (0) 521 989 110-0

    E: contact@heat11.com

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